Asphalt, warm mix, 2% virgin bitumen, at plant {AU}| | AusLCI, U

Unit process Australia v00.00.000

Included processes: Process begins with raw materials (bitumen, various aggregates and fillers, RAP) received at asphalt plant. All on-site process are included: Bitumen is supplied and stored at elevated temperature (approx. 160 degrees), raw materials are conveyed into a rotary dryer, moisture evaporates and bitumen is added to make asphalt. Process ends with the asphalt mix ready for transport to site. No processes have been excluded. Remark: The composition provided is considered a typical composition for the product. The actual composition varies by region, client and plant. The (virgin) binder is the main driver for decreasing economic, social and environmental impacts and therefore products with various bitumen content have been defined for use in AusLCI. Asphalt plants typically operate using a batch mixer (rotary dryer) or drum mixer. In Australia, batch mixers are more common than drum mixers. Approximately 60% of asphalt plants operate as a batch plant. - Natural gas has been used in the energy calculations as it is the most common fuel for heating the raw materials in the rotary dryer. Other fuels (e.g. fuel oil; waste oil) can be used, but only a typical process using natural gas has been modelled. The natural gas usage depends on the operating temperature (e.g. hot vs. warm asphalt), actual mix design and the moisture content of the raw materials. - Electricity is used throughout the plant for various purposes, and is assumed not to significantly vary between different products. - Diesel is used in a Front End Loader and onsite RAP processing. - Energy use is estimated by Australian Asphalt Pavement Association (AAPA) members and considered typical for Australian conditions. Depending on technology and plant efficiency, the maximum variation in natural gas use is estimated at +/- 60% and the maximum variation in electricity and diesel use is estimated at +/- 100%. - Water is typically only used for (dust suppression) sprinklers in summer. The average water usage per tonne is estimated based on data from one plant in Melbourne. - Transport distances for supply of raw materials to the asphalt plant are estimated typical values. - Asphalt waste is recycled internally. - Emissions to air are based on the updated US EPA document: "Emissions Factors & AP 42, Compilation of Air Pollutant Emission Factors", Section 11.1 Hot Mix Asphalt Plants (accessed 8 December 2015: http://www3.epa.gov/ttn/chief/ap42/ch11/final/c11s01.pdf). An older version of this document is referenced in the Australian NPI Emission Estimation Technical Manual for Hot Mix Asphalt Manufacturing June 1999. - Land use is estimated based on the footprint of one typical plant in Melbourne. - Capital goods are based on ecoinvent (concrete plants), but adjusted for a typical asphalt plant output volume of 100,000 tonnes per annum. The lifetime of the plant is assumed to be 50 years. Geography: Australia Technology: Average / Typical Time period: Data representative for 2015 Version: 1.0 Record: Rob Rouwette, start2see, rob.rouwette@start2see.com.au Generator: Australian Asphalt Pavement Association (AAPA)

Sector
Material
Contributor
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Last updated
01 Jan 2016
Reference ID
67ed1a80-d556-3d52-a142-4fa6c75bf4a7

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Documentation

Quantitative reference
Asphalt, warm mix, 2% virgin bitumen, at plant {AU}| | AusLCI, U
Sampling procedure
Data provided by AAPA Technical Committee based on internal company data and expert estimates
Creation date
01 Jan 2016
Is copyright protected
No
Is infrastructure process
No
Tags
material
Sources
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Product outputs

Flow AmountUnitComment
Asphalt, warm mix, 2% virgin bitumen, at plant {AU}| | AusLCI, U 1.0 t Europe

Technical inputs

Flow AmountUnitComment
Asphalt, Recycled Asphalt Product (RAP), at point of origin {AU}| | AusLCI, U 0.7 t (3,1,1,1,1,na); from AAPA
Bitumen seal {RoW}| bitumen seal production | Cut-off, U 0.02 t (3,1,1,1,1,na); from AAPA
Concrete mixing factory {GLO}| market for concrete mixing factory | Cut-off, U 0.0000004 Item(s) (4,5,1,1,1,na); from AAPA. Based on typical plant 100,000 t/yr output. 25 yr lifetime; as ecoinvent process for concrete mixing plant
Diesel, burned in building machine {GLO}| market for diesel, burned in building machine | Cut-off, U 8.49 MJ (3,1,1,1,1,na); from AAPA. +/- 100% variation between plants; 0.22 L/t; 38.6 MJ/L
Electricity, low voltage {AU}| market for electricity, low voltage | AusLCI, U 6.0 kWh (3,1,1,1,1,na); from AAPA. +/- 100% variation between plants
Gravel, crushed {RoW}| market for gravel, crushed | Cut-off, U 0.1 t (3,1,1,1,1,na); from AAPA. Filler - assumed quarry fines with similar impact as crushed rock (they come out of the same process) Filler could also be sourced from baghouse dust filters, flyash, ....
Gravel, crushed {RoW}| market for gravel, crushed | Cut-off, U 0.08 t (3,1,1,1,1,na); from AAPA
Natural gas, high pressure, Australia {AU}| | AusLCI, U 4.150259067357513 kg (3,1,1,1,1,na); from AAPA. 300 MJ/t +/- 60% variation between plants
Sand {RoW}| market for sand | Cut-off, U 0.1 t (3,1,1,1,1,na); from AAPA
Tap water, at user, Australia {AU}| | AusLCI, U 0.5 kg (4,5,1,1,1,na); Used for foaming warm mix.
Tap water, at user, Australia {AU}| | AusLCI, U 5.0 kg (4,5,1,1,1,na); from AAPA. used for sprinkler system in summer; 50% reticulated
Transport, truck, 28t, fleet average {AU}| | AusLCI, U 10.0 t*km (4,1,1,1,1,na) From AAPA. The transport distances are approximate values. If transport is important for your study, actual transport scenarios should be determined.
Transport, truck, 28t, fleet average {AU}| | AusLCI, U 4.0 t*km (4,1,1,1,1,na) From AAPA. The transport distances are approximate values. If transport is important for your study, actual transport scenarios should be determined.
Transport, truck, 28t, fleet average {AU}| | AusLCI, U 8.0 t*km (4,1,1,1,1,na) From AAPA. The transport distances are approximate values. If transport is important for your study, actual transport scenarios should be determined.
Transport, truck, 28t, fleet average {AU}| | AusLCI, U 17.5 t*km (4,1,1,1,1,na) From AAPA. The transport distances are approximate values. If transport is important for your study, actual transport scenarios should be determined.
Transport, truck, 28t, fleet average {AU}| | AusLCI, U 10.0 t*km (4,1,1,1,1,na) From AAPA. The transport distances are approximate values. If transport is important for your study, actual transport scenarios should be determined.

Elementary flow inputs

Flow Sub-compartment AmountUnitComment
Occupation, industrial area, built up — 0.207 m2*a (3,4,1,1,1,na); from AAPA. estimate based on typical plant, 100,000 t/yr; 25 yrs
Transformation, from unspecified unspecified 0.0083 m2 (3,4,1,1,1,na); from AAPA. estimate based on typical plant, 100,000 t/yr; 25 yrs
Transformation, to industrial area, built up — 0.0083 m2 (3,4,1,1,1,na); from AAPA. estimate based on typical plant, 100,000 t/yr; 25 yrs
Water, stormwater — 5.0 kg (4,5,1,1,1,na); from AAPA. used for sprinkler system in summer; 50% recycled water

Elementary flow outputs

Flow CompartmentSub-compartment AmountUnitComment
Acenaphthene Emission to airhigh population density 0.00000045 kg Based on USEPA reported value.
Acetaldehyde Emission to airhigh population density 0.00016 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
Acetic acid Emission to airhigh population density 0.00003375 kg Based on emission estimates based from natural gas use.
Arsenic, ion Emissions to airhigh. pop. 0.00000023 kg Based on USEPA reported value.
Barium (II) Emissions to airhigh. pop. 0.00000075 kg Based on USEPA reported value.
Benzaldehyde Emission to airhigh population density 0.000065 kg Based on USEPA reported value.
Benzene Emission to airhigh population density 0.00014 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
Benzo(a)pyrene Emission to airhigh population density 0.00000000225 kg Based on emission estimates based from natural gas use.
Beryllium (II) Emissions to airhigh. pop. 0.000000075 kg Based on USEPA reported value.
Butane Emission to airhigh population density 0.00015749999999999998 kg Based on emission estimates based from natural gas use.
Cadmium (II) Emissions to airhigh. pop. 0.000000305 kg Based on USEPA reported value.
Carbon dioxide, fossil Emission to airhigh population density 12.6 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
Carbon monoxide, fossil Emission to airhigh population density 0.00047249999999999994 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
Chromium (VI) Emissions to airhigh. pop. 0.000000024 kg Based on USEPA reported value.
Chromium, ion Emissions to airhigh. pop. 0.000000285 kg Based on USEPA reported value.
Copper, ion Emissions to airhigh. pop. 0.0000014 kg Based on USEPA reported value.
Dinitrogen monoxide Emission to airhigh population density 0.000022499999999999998 kg Based on emission estimates based from natural gas use.
Dioxins, measured as 2,3,7,8-tetrachlorodibenzo-p-dioxin Emission to airhigh population density 0.0000000000000067500000000000004 kg Based on emission estimates based from natural gas use.
Ethyl benzene Emission to airhigh population density 0.0011 kg Based on USEPA reported value.
Formaldehyde Emission to airhigh population density 0.00037 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
Heat, waste Emission to airhigh population density 1.1 MJ uncertainty of operation supply energy and heating value
Lead (II) Emissions to airhigh. pop. 0.000000445 kg Based on USEPA reported value.
Manganese (II) Emissions to airhigh. pop. 0.00000345 kg Based on USEPA reported value.
Mercury (II) Emissions to airhigh. pop. 0.000000205 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
Methane, fossil Emission to airhigh population density 0.0037 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
Nickel (II) Emissions to airhigh. pop. 0.0000015 kg Based on USEPA reported value.
Nitrogen oxides Emission to airhigh population density 0.0125 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
PAH, polycyclic aromatic hydrocarbons Emission to airhigh population density 0.00000225 kg Based on emission estimates based from natural gas use.
Particulate Matter, < 2.5 um Emission to airhigh population density 0.00415 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
Particulates, < 10 um Emissions to airhigh. pop. 0.0135 kg Based on USEPA reported value.
Pentane Emission to airhigh population density 0.00027 kg Based on emission estimates based from natural gas use.
Propane Emission to airhigh population density 0.000044999999999999996 kg Based on emission estimates based from natural gas use.
Propionic acid Emission to airhigh population density 0.0000045 kg Based on emission estimates based from natural gas use.
Selenium IV Emission to airhigh population density 0.000000245 kg Based on USEPA reported value.
Sulfur dioxide Emission to airhigh population density 0.0023 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
Toluene Emission to airhigh population density 0.0005 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
Water Emission to airhigh population density 10.0 kg (4,5,1,1,1,na); from AAPA. Evaporated water from sprinklers
Xylenes, unspecified Emission to airhigh population density 0.00135 kg Based on USEPA reported value.
Zinc (II) Emissions to airhigh. pop. 0.0000034 kg Based on USEPA reported value.

Parameters

NameValueFormulaDescription
M_PAH 0.00000225 EF_NG_PAH*MJNaturalGas Based on emission estimates based from natural gas use.
RAP 0.7 — (2,1,1,1,1,na) RAP content - Recycled Asphalt Product
M_Formaldehyde 0.00037 Max(EF_NG_Formaldehyde*MJNaturalGas;EF_USEPA_Formaldehyde) Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
EF_USEPA_Carbon_monoxide 0.2 — Emission in kg per tonne asphalt - from USEPA
EF_NG_Particulates_2_5_um 0.0000002 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. literature
M_Carbon_dioxide 12.6 EF_NG_Carbon_dioxide*MJNaturalGas Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
EF_USEPA_Particulates_2_5_um 0.00415 — Emission in kg per tonne asphalt - from USEPA
EF_USEPA_Zinc 0.0000034 — Emission in kg per tonne asphalt - from USEPA
EF_NG_Acetaldehyde 0.000000001 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_NG_Dioxin 0.00000000000000003 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_NG_Benzoapyrene 0.00000000001 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_USEPA_Particulates_10_um 0.0135 — Emission in kg per tonne asphalt - from USEPA
km_coarse 100.0 — (4,1,1,1,1,na) Transport distance from supplier to asphalt plant
EF_NG_Propionic_acid 0.00000002 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_NG_Methane 0.000002 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_USEPA_Methane 0.0037 — Emission in kg per tonne asphalt - from USEPA
EF_USEPA_Manganese 0.00000345 — Emission in kg per tonne asphalt - from USEPA
M_Butane 0.00015749999999999998 EF_NG_Butane*MJNaturalGas Based on emission estimates based from natural gas use.
Bitumen 0.02 — (2,1,1,1,1,na) Bitumen content
EF_USEPA_Benzene_ethyl 0.0011 — Emission in kg per tonne asphalt - from USEPA
km_filler 100.0 — (4,1,1,1,1,na) Transport distance from supplier to asphalt plant
Fine_aggregates 0.1 — (2,1,1,1,1,na) Sand content
EF_USEPA_Chromium 0.000000285 — Emission in kg per tonne asphalt - from USEPA
EF_NG_PAH 0.00000001 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_NG_Acetic_acid 0.00000015 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_NG_Mercury 0.00000000003 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. trace element in natural gas
EF_USEPA_Toluene 0.0005 — Emission in kg per tonne asphalt - from USEPA
M_Pentane 0.00027 EF_NG_Pentane*MJNaturalGas Based on emission estimates based from natural gas use.
M_Dioxin 0.0000000000000067500000000000004 EF_NG_Dioxin*MJNaturalGas Based on emission estimates based from natural gas use.
EF_NG_Pentane 0.0000012 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_USEPA_Benzaldehyde 0.000065 — Emission in kg per tonne asphalt - from USEPA
EF_NG_Dinitrogen_monoxide 0.0000001 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_USEPA_Nitrogen_oxides 0.0125 — Emission in kg per tonne asphalt - from USEPA
M_Mercury 0.000000205 Max(EF_NG_Mercury*MJNaturalGas;EF_USEPA_Mercury) Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
EF_USEPA_Lead 0.000000445 — Emission in kg per tonne asphalt - from USEPA
Filler 0.1 — (2,1,1,1,1,na) Filler (fines, dust, flyash, etc.) content
M_Methane 0.0037 Max(EF_NG_Methane*MJNaturalGas;EF_USEPA_Methane) Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
EF_USEPA_Acetaldehyde 0.00016 — Emission in kg per tonne asphalt - from USEPA
EF_NG_Carbon_monoxide 0.0000021 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. calculated based on (SVGW 2002)
M_Propane 0.000044999999999999996 EF_NG_Propane*MJNaturalGas Based on emission estimates based from natural gas use.
EF_USEPA_Cadmium 0.000000305 — Emission in kg per tonne asphalt - from USEPA
Coarse_aggregates 0.08 — (2,1,1,1,1,na) Coarse aggregate content
km_fine 100.0 — (4,1,1,1,1,na) Transport distance from supplier to asphalt plant
EF_USEPA_Benzene 0.00014 — Emission in kg per tonne asphalt - from USEPA
m3Naturalgas 5.82901554404145 MJNaturalGas/NaturalGas_CV —
M_Carbon_monoxide 0.00047249999999999994 EF_NG_Carbon_monoxide*MJNaturalGas Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
EF_NG_Carbon_dioxide 0.056 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. composition of natural gas
EF_USEPA_Acenaphthene 0.00000045 — Emission in kg per tonne asphalt - from USEPA
M_Propionic_acid 0.0000045 EF_NG_Propionic_acid*MJNaturalGas Based on emission estimates based from natural gas use.
EF_NG_Sulfur_dioxide 0.00000055 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. composition of natural gas
EF_USEPA_Arsenic 0.00000023 — Emission in kg per tonne asphalt - from USEPA
M_Nitrogen_oxides 0.0125 Max(EF_NG_Nitrogen_oxides*MJNaturalGas;EF_USEPA_Nitrogen_oxides) Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
EF_USEPA_Chromium_VI 0.000000024 — Emission in kg per tonne asphalt - from USEPA
EF_USEPA_Xylene 0.00135 — Emission in kg per tonne asphalt - from USEPA
EF_NG_Toluene 0.0000002 — Emission in kg per MJ of natural gas use - from ecinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
M_Benzoapyrene 0.00000000225 EF_NG_Benzoapyrene*MJNaturalGas Based on emission estimates based from natural gas use.
NaturalGas_CV 38.6 — —
M_Benzene 0.00014 Max(EF_NG_Benzene*MJNaturalGas;EF_USEPA_Benzene) Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
M_Particulates_2_5_um 0.00415 Max(EF_NG_Particulates_2_5_um*MJNaturalGas;EF_USEPA_Particulates_2_5_um) Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
EF_NG_Benzene 0.0000004 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
M_Acetic_acid 0.00003375 EF_NG_Acetic_acid*MJNaturalGas Based on emission estimates based from natural gas use.
EF_USEPA_Selenium 0.000000245 — Emission in kg per tonne asphalt - from USEPA
M_Sulfur_dioxide 0.0023 Max(EF_NG_Sulfur_dioxide*MJNaturalGas;EF_USEPA_Sulfur_dioxide) Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
EF_NG_Butane 0.0000007 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
km_RAP 25.0 — (4,1,1,1,1,na) Transport distance from supplier to asphalt plant
MJNaturalGas 225.0 — 25% reduction from hot mix value of 300.
EF_USEPA_Mercury 0.000000205 — Emission in kg per tonne asphalt - from USEPA
EF_USEPA_Beryllium 0.000000075 — Emission in kg per tonne asphalt - from USEPA
EF_NG_Nitrogen_oxides 0.0000179 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. calculated based on (SVGW 2002)
EF_USEPA_Formaldehyde 0.00037 — Emission in kg per tonne asphalt - from USEPA
Composition 100.0 100*(Bitumen+Fine_aggregates+Coarse_aggregates+Filler+RAP) Check if mass is 100%
M_Dinitrogen_monoxide 0.000022499999999999998 EF_NG_Dinitrogen_monoxide*MJNaturalGas Based on emission estimates based from natural gas use.
M_Toluene 0.0005 Max(EF_NG_Toluene*MJNaturalGas;EF_USEPA_Toluene) Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
EF_NG_Propane 0.0000002 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_USEPA_Sulfur_dioxide 0.0023 — Emission in kg per tonne asphalt - from USEPA
km_bitumen 200.0 — (4,1,1,1,1,na) Transport distance from supplier to asphalt plant
EF_NG_Formaldehyde 0.0000001 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_USEPA_Carbon_dioxide 18.5 — Emission in kg per tonne asphalt - from USEPA
M_Acetaldehyde 0.00016 Max(EF_NG_Acetaldehyde*MJNaturalGas;EF_USEPA_Acetaldehyde) Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
EF_USEPA_Copper 0.0000014 — Emission in kg per tonne asphalt - from USEPA
EF_USEPA_Barium 0.00000075 — Emission in kg per tonne asphalt - from USEPA
EF_USEPA_Nickel 0.0000015 — Emission in kg per tonne asphalt - from USEPA
D_NaturalGas 0.712 — https://www.unitrove.com/engineering/tools/gas/natural-gas-density